Custom Teal Hard EVA Baseball Cap Case | 6-Hat Travel Carrier Backpack
Built for headwear brands, athletic retailers, and frequent travelers, the Custom Teal Hard EVA Baseball Cap Case delivers heavy-duty crush protection for up to 6 caps. Thermoformed from shock-absorbing high-density EVA and wrapped in durable teal woven fabric, this contoured hat carrier prevents brims from creasing and crowns from collapsing during air travel or luggage transit. Designed with 8 top metal-reinforced air vents, internal buckle-adjusted supporting straps, an ergonomic rubber grip handle, and multi-point D-rings for detachable backpack or crossbody carrying, this versatile organizer offers full OEM/ODM customization for brand logos, Pantone fabrics, and bespoke retail packaging.
Core Product Specifications
| Specification Parameter | Details & Data |
|---|---|
| Product Type | Hard-Shell EVA Baseball Cap Travel Case / Convertible Hat Carrier Backpack |
| Primary Material | High-density molded EVA shell + tear-resistant woven Oxford outer + soft black lining |
| Exterior Dimensions | 13 in (Length) x 10.3 in (Width) x 5.9 in (Crown Height) / 3.75 in (Brim Height) |
| Storage Capacity | Holds up to 6 standard baseball caps, snapbacks, or dad hats |
| Ventilation Feature | 8 metal-rimmed breathable air eyelets arranged on the top crown shell |
| Carrying Options | Molded non-slip rubber top handle + 4 D-rings with detachable backpack/shoulder straps |
| Closure & Interior | Smooth full-perimeter zipper closure + dual internal buckle-adjusted limit straps |
| Color Options | Teal / Peacock Blue (Custom Pantone fabric dyeing and black/grey options available) |
| MOQ | 200 – 500 pieces per colorway/design |
| Lead Time | 15–25 business days after pre-production sample approval |
| Individual Packaging | Each cap case is individually packed in a clear polybag (bulk export master carton) |
Key Benefits & Features
Contoured Crush-Proof EVA Shell: Thermoformed rigid shell matches the natural curve of baseball caps, shielding up to 6 hats from suitcase compression and accidental drops.
Convertible Backpack & Shoulder Carry: Equipped with heavy-duty D-rings and detachable, adjustable straps so travelers can wear it hands-free as a mini backpack or sling bag.
8 Breathable Crown Air Eyelets: Strategically placed metal ventilation holes allow continuous airflow, preventing moisture buildup and keeping caps fresh.
Ergonomic Rubber Grip & Internal Straps: Features a comfortable molded rubber carry handle on top and quick-release buckle straps inside to prevent the lid from over-opening.
Compatible Models / Fit List
Baseball & Dad Caps: Standard curved-brim cotton, twill, and canvas caps (up to 6 pieces).
Snapbacks & Trucker Hats: Structured flat-brim sports caps and breathable mesh-back hats.
Golf & Tennis Visors: Lightweight athletic visors and outdoor sun protection caps.
Recommended Use Scenarios
Air Travel & Weekend Getaways: Wear as a personal carry-on backpack through airports or pack neatly inside checked rolling luggage.
Headwear Brand Merchandising: Ideal protective travel case for streetwear labels, sports teams, and golf pro shops.
Closet & Dorm Storage: Keeps prized cap collections organized, dust-free, and wrinkle-free at home.
Limitations & Not Recommended Use
Hat Style Restriction: Molded specifically for baseball caps and visors (13" x 10.3" x 5.9"); not suitable for wide-brim cowboy hats, fedoras, or oversized sun hats.
Water Submersion Limit: The woven exterior fabric resists light splashes and drizzle, but the air vents and zipper track are not waterproof if submerged.
Extreme Weight Limit: Built to resist standard luggage stacking pressure; do not sit on or place heavy objects exceeding 35kg directly on the case.
Customization Options
Fabric & Color Matching: Customize the exterior woven fabric in Teal, Black, Navy, Grey, or any custom Pantone shade.
Logo Branding: Supports custom sewn rubber/PVC patches, woven brand labels, silk-screen printing, or custom debossed EVA molds.
Strap & Hardware Upgrades: Choose between single crossbody shoulder straps or dual backpack straps with customized metal clasps and zipper pulls.
Interior Additions: Optional addition of a removable EVA crown support insert or inner mesh accessory pocket.
Certification & Compliance
Material Safety: Raw EVA foam, woven polyester fabrics, and rust-resistant metal eyelets comply with international environmental safety standards. (Note: Factory provides standard compliance documentation upon request; custom laboratory certifications can be arranged per client specifications).
FAQ
What are the exact dimensions and cap capacity of this EVA hat case?
The exterior measures 13 inches in length, 10.3 inches in width, and 5.9 inches in crown height (3.75 inches at the brim front). It comfortably holds up to 6 standard baseball caps or snapbacks without crushing their shape.
Can this cap carrier be worn as a backpack?
Yes. The case includes sturdy D-ring attachment points and detachable adjustable straps, allowing users to carry it hands-free as a compact backpack, a crossbody sling bag, or by the top rubber handle.
What is the minimum order quantity (MOQ) for custom colors or logos?
Our standard MOQ is 200 to 500 pieces per colorway and design, supporting custom Pantone fabrics, branded logo patches, and custom zipper pullers.
Do you provide pre-production samples before bulk orders?
Yes, sample lead time is 5–7 business days. A sample fee applies initially, which is fully refundable once your bulk order for the same model reaches 1,000 units.
Shipping & Lead Time
Sample Lead Time: 5–7 business days.
Production Lead Time: 15–25 business days depending on order quantity and custom branding specifications.
Shipping Methods: Global air express (DHL/FedEx/UPS), air freight, and sea freight (FOB/CIF/DDP terms available).
Request a Quote & Custom Prototype
Ready to customize your brand's hard EVA baseball cap cases? Please contact our team today to share your artwork, request 3D mockups, or discuss wholesale pricing and lead times.
