Custom Hard EVA Cycling & Equestrian Helmet Case | Crush-Proof Carry Bag
Engineered for cycling gear brands, equestrian outfitters, and outdoor sports retailers, the Custom Hard EVA Cycling & Equestrian Helmet Case provides rugged, crush-proof protection for high-value safety helmets. Thermoformed from high-density shock-absorbing EVA foam with a contoured dome profile and an integrated top crown buffer pad, this portable carrier shields helmets from accidental drops, luggage compression, and surface scratches during transit. Complete with a heavy-duty ribbed rubber carry handle and smooth dual-zipper closure, this sleek protective case supports full OEM/ODM customization for brand logos, custom dimensions, and retail packaging.
Core Product Specifications
| Specification Parameter | Details & Data |
|---|---|
| Product Type | Hard-Shell EVA Cycling & Equestrian Helmet Storage Case / Protective Carry Bag |
| Primary Material | High-density thermoformed EVA core + matte water-repellent outer fabric + scratch-free jersey lining |
| Interior Design | Deep contoured shell with molded upper crown cushioning pad for impact absorption |
| Handle Type | Reinforced nylon webbing strap with ergonomic anti-slip ribbed rubber grip |
| Closure System | Heavy-duty 360-degree double zipper closure with custom pullers |
| Color Options | Matte Black (Custom Pantone exterior fabrics & zipper colors available) |
| MOQ | 200 – 500 pieces per colorway/design |
| Lead Time | 15–25 business days after pre-production sample approval |
| Individual Packaging | Each helmet case is individually packed in a protective polybag (bulk export master carton) |
Key Benefits & Features
Crush-Proof Thermoformed EVA Shell: Rigid molded construction absorbs external shocks and resists heavy trunk or luggage pressure, protecting helmet EPS foam cores from structural micro-cracks.
Padded Crown Cushioning & Soft Lining: Features a raised internal top buffer pad and smooth fabric lining to prevent scuffs on glossy, matte, or carbon-fiber helmet finishes.
Ergonomic Ribbed Rubber Handle: Equipped with a heavy-duty contoured rubber grip that ensures comfortable, slip-free carrying even when wearing cycling or riding gloves.
Wide-Opening Double Zippers: Smooth dual zippers allow the clamshell case to open wide for effortless loading and unloading of helmets, goggles, and gloves.
Compatible Models / Fit List
Cycling & Commuter Helmets: Road bike helmets, mountain bike (MTB) half-shell helmets, urban commuter helmets, and e-bike helmets.
Equestrian Riding Helmets: English and schooling horse-riding helmets with low-profile visors.
Skate, Ski & Climbing Helmets: Compact skateboarding, snowboarding, and mountaineering half-shell helmets (non-full-face).
Recommended Use Scenarios
Race Days & Travel Transit: Protects expensive helmets inside car trunks, team vans, or airline luggage when traveling to cycling events and horse shows.
Brand Retail & OEM Packaging: Ideal premium storage case bundled with high-end cycling, equestrian, or outdoor sports helmets.
Locker & Garage Organization: Keeps helmets clean, dry, and shielded from dust, UV light, and accidental knocks between rides.
Limitations & Not Recommended Use
Helmet Style Restriction: Tailored for standard half-shell cycling, equestrian, and skate helmets; not suitable for oversized full-face motorcycle helmets or downhill MTB helmets with fixed chin bars.
Submersion Limit: The matte outer fabric repels rain splashes and road spray, but the zipper track is not waterproof if submerged in water.
Extreme Load Limit: Engineered to withstand standard travel and trunk stacking pressure; do not sit on or place heavy loads exceeding 40kg directly on the shell.
Customization Options
Shell Molding & Dimensions: Custom mold tooling available to fit specific helmet profiles, visors, or extra accessory compartments.
Logo Branding: Supports custom debossed/embossed EVA shell logos, rubber/PVC patches, metal badge plates, or silk-screen printing.
Exterior Fabric & Color: Choose from matte water-resistant nylon, carbon fiber PU texture, or ballistic weave in custom Pantone colors.
Functional Add-Ons: Optional addition of ventilation air eyelets, detachable padded shoulder straps, or internal mesh pockets for cycling glasses and gloves.
Certification & Compliance
Material Safety: Raw EVA foam, protective outer fabrics, and zipper hardware comply with international environmental safety standards. (Note: Factory provides standard compliance documentation upon request; custom laboratory testing can be arranged per client specifications).
FAQ
Will a full-face mountain bike or motorcycle helmet fit inside this EVA case?
No. This molded EVA case is contoured for standard half-shell road cycling, MTB, skate, and equestrian helmets. Full-face helmets with extended chin guards require a larger custom-molded case.
Can we add ventilation holes or a shoulder strap to our bulk order?
Yes. As an OEM/ODM factory, we can customize this design with metal-rimmed breathable air eyelets, D-ring attachments, detachable shoulder straps, and internal mesh pockets for goggles or gloves.
What is the minimum order quantity (MOQ) for custom logo helmet cases?
Our standard MOQ is 200 to 500 pieces per colorway and design, supporting custom embossed logos, rubber patches, and branded zipper pullers.
Do you offer sample orders before mass production?
Yes, sample lead time is 5–7 business days. A sample fee applies initially, which is fully refundable once your bulk order for the same product reaches 1,000 units.
Shipping & Lead Time
Sample Lead Time: 5–7 business days.
Production Lead Time: 15–25 business days depending on order quantity and custom mold/logo requirements.
Shipping Methods: Global air express (DHL/FedEx/UPS), air freight, and sea freight (FOB/CIF/DDP terms available).
Request a Quote & Custom Prototype
Ready to develop your brand's custom hard EVA cycling or equestrian helmet cases? Please contact our team today to share your helmet dimensions, request 3D mockups, or discuss wholesale pricing.
